If anyone's interested - eMac 1.25Ghz in a 2U rack
More pictures at the link at the bottom.
I spent a fair amount of time reading this thread before undertaking this project. Thanks for all the great information!
Basically I had an eMac with fried analog circuitry. I stripped it down to the board, added some standoffs, recycled a bunch of the parts/connectors.
By pure dumb luck, positioning the board so that the connecters were all pointed out the back of the rack case oriented the heat-sink fin assembly directly in front of the rear fan. The aluminum "L" bracket you see in the picture was actually cut out of a piece of the eMac's frame and provides a place for the heat-sink fin assembly to mount, keeping it rigid.
The blind-mate connecter was cut off then soldered to a $2 Radio Shack perfboard to provide a distribution point and plug-in for the +12VDC, +5VDC, and grounds. The perfboard was then mounted with a screw to one of the studs on the case that just "happened" to be in about the right place. With only a couple of inches of wire on the connecter, I had to kind of feel/plug it in when I mounted the board.
The rack case came with the standard LED and momentary rocker switch for power up. I just extended the cables off the old eMac to these. I also snagged the stereo speakers and just mounted them with one screw to an available stud. They work great.
I did run into the resolution problem using the on-board video, but was able to find a setting that would allow it to work. Bottom line is, it might have been easier to just purchase the $20 Mini-DV connector and move on than to go through the hellish soldering of a VGA female connector.
[Update 5/31/08 - I did purchase the Apple mini-VGA adapter and it is well worth it for the time you will spend dinking around with the onboard analog connector!]
I also wound up installing Leopard Server onto the drive via FireWire on another computer, setting the resolution there and enabling ARD. Worked like a champ. The problem with installing a system is that the installers always drop the resolution down, and in the case of the eMac, it drops it to a resolution that only the internal monitor supported, not one that a standard LCD supports.
Future enhancements:
Fix the back panel so that the power actually has a standard plug.
Find a way to hook up one of the front panel LED's to a hard drive activity LED.
Find the correct connectors and create a ribbon cable "extender" for the down-converter board. As it stands, I had to cut a sizable hole in the bottom of the case for the board to stick through about an inch. When I make a cable I will be able to lay it flat inside the case.
It's not too pretty, but it's been running Leopard Server now for about 24 hours with not one hitch and seems to be solid. Heat-sink fins run slightly warm to the touch, never hot.
Feel free to comment if you like. Pictures can be seen here:
http://www.packrat.net/eMacConversion

More pictures at the link at the bottom.
I spent a fair amount of time reading this thread before undertaking this project. Thanks for all the great information!
Basically I had an eMac with fried analog circuitry. I stripped it down to the board, added some standoffs, recycled a bunch of the parts/connectors.
By pure dumb luck, positioning the board so that the connecters were all pointed out the back of the rack case oriented the heat-sink fin assembly directly in front of the rear fan. The aluminum "L" bracket you see in the picture was actually cut out of a piece of the eMac's frame and provides a place for the heat-sink fin assembly to mount, keeping it rigid.
The blind-mate connecter was cut off then soldered to a $2 Radio Shack perfboard to provide a distribution point and plug-in for the +12VDC, +5VDC, and grounds. The perfboard was then mounted with a screw to one of the studs on the case that just "happened" to be in about the right place. With only a couple of inches of wire on the connecter, I had to kind of feel/plug it in when I mounted the board.
The rack case came with the standard LED and momentary rocker switch for power up. I just extended the cables off the old eMac to these. I also snagged the stereo speakers and just mounted them with one screw to an available stud. They work great.
I did run into the resolution problem using the on-board video, but was able to find a setting that would allow it to work. Bottom line is, it might have been easier to just purchase the $20 Mini-DV connector and move on than to go through the hellish soldering of a VGA female connector.
[Update 5/31/08 - I did purchase the Apple mini-VGA adapter and it is well worth it for the time you will spend dinking around with the onboard analog connector!]
I also wound up installing Leopard Server onto the drive via FireWire on another computer, setting the resolution there and enabling ARD. Worked like a champ. The problem with installing a system is that the installers always drop the resolution down, and in the case of the eMac, it drops it to a resolution that only the internal monitor supported, not one that a standard LCD supports.
Future enhancements:
Fix the back panel so that the power actually has a standard plug.
Find a way to hook up one of the front panel LED's to a hard drive activity LED.
Find the correct connectors and create a ribbon cable "extender" for the down-converter board. As it stands, I had to cut a sizable hole in the bottom of the case for the board to stick through about an inch. When I make a cable I will be able to lay it flat inside the case.
It's not too pretty, but it's been running Leopard Server now for about 24 hours with not one hitch and seems to be solid. Heat-sink fins run slightly warm to the touch, never hot.
Feel free to comment if you like. Pictures can be seen here:
http://www.packrat.net/eMacConversion