You really want me to reply to this thread?
Unlike some people whose job it is to post on this forum, I just come in to find out about iProducts and complain if there are problems with those that I have. So you may or may not see me for long or short periods of time. Apparently I was in the market for an iPhone 5, but this bendgate thingy is giving me second thoughts. I do own a 3GS (and a lost iPhone 4) so I am familiar with iDevices to some extent.
Those that do own one, can you measure the diameter of the thickness near the edge where the volume button is? I think combined it is less than 2 millimeters. NOTHING 2 millimeters can withstand any force no matter how strong. Someone calculated the pressure inside a coke bottle is enough to bend 2 millimeters thick of 6061 Aluminum. Regular 6061 is so soft you just won't believe it. Do you know why the paint and the anodized stuff comes right off when you poke an iPhone 5? It is THAT soft. For 6061-T6, about 150 pounds of force for 2 millimeters. (in psi I think). Now this is only the edge, not the whole back. Unfortunately, the edge is what keeps the phone in that shape. A thin ply of aluminum sheet is VERY bendable unless it has that edge surrounding the phone. For analogy it is like holding a piece of paper, the other end will fall down due to gravity.
So with only 2 millimeters total of soft 6061 aluminum holding that shape, ALL iPhones 5 are susceptible to bending with light pressure (the SIM card may side may be a little stronger but that is also a weak spot). Only 6061-T6 is going to solve this problem, or another higher grade aluminum, but temporarily (some people are heavier than 150 pounds). You can't keep bending it back because sooner or later that thin layer of aluminum near the volume button will break (I saw some photos where that place broke too).
If you don't believe me, try it. Take an iPhone 4/4S and try to bend it. The glass and the stainless steel is so sturdy. Even plastic is sturdy (just bounces back). But Aluminum has memory. It is like bending a paperclip, it will stay in that shape, and if you bend it back, it will break eventually if you bend it back and forth. The ONLY way this can be fixed is if they use a higher grade aluminum or 6061-T6. If not, this is really a sad development. This is not a minor problem. iPhone 4/4S if you don't drop it ok, maybe. But iPhone 5 you can't even handle it a little rough? It is getting too delicate to the point where you can't even carry it around with you.
Someone has to talk sense to the designers, QA, whatever. Is Cook going to apologize for this too? And then get Ive fired? Or does Ive get free reign type of thing like the press are saying? Yeah, I am stirring a can of worms, but I originally thought software was only their problem for a multi-billinon dollar company, now I have to consider hardware problems in buying decisions too now? Sorry if this rubs a lot of people the wrong way, but someone has to talk sense to these people. I will willingly use stainless steel for iPhone 5, put in 1080p if you can. I can't imagine buying a phone that will bend in a few months time unless I don't touch it.