Ryan,
I've seen this behavior before in a Dual 867mhz mirrored drive door machine. I can't remember specifically what the problem was, but opening the door shouldn't cause you any problems at all. In fact, I've opened the door on many Powermac G4s while the computer is running (not that I suggest doing that yourself). If I remember correctly, the problem was with a cable that ran from the motherboard to the inside of the machine. It was either a loose connection or the cable was being crimped in the door when it was opened. Check all the cables that run along the bottom edge of the door to see if any are loose or are being caught up in the door when it's opened. It could be a power cable, ATA cable, etc. I've also seen this problem with the door on the G4 being shut, and that was caused by a PCI card hitting into one of the optical drives or a hard drive. Make sure everything inside the machine, especially any cards you've installed, are not hitting one another when the machine is closed (they may be brushing together when opened). Good luck! Aaron