I did get it to work, but I still couldn't get it to 1.8 reliably, or not without raising the voltage more than I was comfortable for long term use.
@LightBulbFun has a better memory than me. I don't remember if I got it to 1.6 or if I stalled at 1.42, but wherever it was it was absolutely rock stable.
I still wasn't able to get the heatsink as pretty as my Sonnets, but lapping/polishing it made a huge difference considering that you could see and feel the "waviness" from machining that they'd left behind. I wish I'd thought to weigh it before and after lapping, but it wouldn't surprise me if I ended up taking 1-2g off the total mass of the heatsink just getting rid of that part of it. I remember spending a long time on 80 grit sandpaper, and normally on something like this I'd not use anything more course than 300 grit. IIRC, I started at 300 and it wasn't really even touching it.
Giga was definitely struggling at that point. I have some older Giga CPUs-one I think a more traditional 7450 or maybe 7455 and then another 7447. Both of them are great and very stable even OCed from their rated clock speed. This dual 1.8 was just...rough...and not from anything you or previous owners had done.
Something else I think that's worth mentioning is that I think all the high speed 7447 upgrades are overclocked. I don't think anyone but Apple was ever able to get the 1.5 and 1.6ghz CPUs from Motorola. Most of them, including the infamous Giga, have 1.25ghz rated CPUs. My Sonnet dual 1.8 has 1.42s, and I'm not sure if that was a result of Sonnet being willing to pay more(and charge more) for the CPUs or if they had some special relationship that let them get CPUs others couldn't. I think that it shows in that no one ever worries about the stability of the dual 1.8 Sonnets.