The first thing i did when i got my MDD was attempt to improve the cooling as i do not have air conditioning in the summer. I took aluminum tape and put it over the top of the heatsink to force the air to stay within the airflow channels instead of blowing in and out the top of the heatsink and causing turbulence and air buffeting noises. I was very careful to keep the edges of the tape completely even or just back from the edge of the heatsink so i didnt block any of the airflow. I also added a fan behind the heatsink pulling air through the top half of the heatsink that the main big fan doesnt really blow air through. That fan is half ducted to the heatsink with more aluminum tape and the other half is left open over the memory to pull cool air over the memory and video card. A 20x70x70mm fan fits perfectly. You could also use a 60mm as those are easier to find. A 25mm thick fan will fit but you will either need to modify the case or the heatsink in order to be able to slip it into position as there isnt quite enough room. I also replaced the top 2 pci slot covers with well ventilated ones for more airflow and i removed the speaker and double sided taped it to the top inside of the case to allow a little more airflow in through the speaker grille. I made no real attempt to make it quieter, this mdd is the original 2002 model with the original 400 watt power supply and fans. Its loud but not particularly obtrusive, it just sounds like theres a desk fan running somewhere in the room. With nap mode off it does keep the processor below 47 degrees in a 21 degree room without the main big fan speeding up so im happy with it. With nap mode on it eventually drops down to about 10 degrees above ambient temp. All temperature measurements done in celcius.





