duh at me..Finally found it on Apples website after 60 minutes of reading:
Taken from support.apple.com
Videos labeled TV Shows in iTunes don't appear on iPod
Issue or Symptom
iTunes 6.0.2 or later includes an option to select "TV Show" as a "Video Kind" for videos that were not purchased from the iTunes Store.
While iTunes will respect this selection, you will not be able to see those videos listed on your iPod by selecting Videos > TV Shows. TV Shows purchased from the iTunes Store will show up as expected.
Products affected
iTunes 6.0.x
Fifth Generation iPod (iPod with video)
Solution
To make these videos visible as TV Shows on your iPod, follow the steps below:
Update to iTunes 7.0 or later.
Select the affected video and choose Get Info from the File menu.
In the Video tab, select TV Show and then make sure that at a minimum a value is entered in the Show field.
You an optionally enter values for Episode ID, Episode Number and Season Number
Click OK and resync your iPod
Thanks for your help!!
Rob