Actually, Windows should see the drive, even if it can't be read. I use MacDrive when I run Boot Camp, but before MacDrive is installed, Windows always prompts me to format the "unreadable" Mac-formatted drives/partitions. I can see them listed with drive letters in My Computer, but double-clicking on the drives (if memory serves) just opens an empty window.
Really? I've never had Windows ask that when using a partitioned boot drive to boot Windows. Maybe if you are using an external or something? In the times I have installed it, Windows knows there is a partition there but doesn't recognize it or display it otherwise.
Using a flash drive formatted for Mac I have seen that, and then when you try to open it up it's a blank window and it asks to format it. Then again, I exclusively use XP and not Vista.
I'm not implying anything, just sounds odd to me.
And for the OP, if you format the drive as MS-DOS, it uses an old FAT format which is the same as all flash drives use which is Windows/Mac compatible. but has a single file limit of 4GB. If you don't have such large files then I would suggest it for the best compatibility and stability. If you end up formatting the drive to NTFS, Windows can read and write files to it, but the Mac OS can only read the files, as mentioned earlier in a few seperate posts. So you would be able to take files from the PC to the Mac, but not the other way around.
The problem with NTFS in general, and specifically with NTFS3G being used on a Mac, if you do not eject the device properly you can lose the file system and all data on it. It's not so much a problem on Windows because Windows knows it's a problem, and it's not so much an issue with NTFS being used on a Mac because it can only view the file system, but with the NTFS3G, if you disconnect the drive, or you have a power failure you're
more likely to have a serious problem than with FAT.