Old thread I know. My early 2014 rMBP15 magsafe connector gets so hot when an external 27 inch monitor is connected that if I accidentally touch the connector with my pinky, it burns painfully. My early 2013 rMBP15 used to get quite warm, but not so hot that it would burn a finger.
I am now noticing discoloration of the white power wire cover and cracking of the strain relief due to the heat (this is my desktop cord, I use another adapter when on the move). This can't be a good thing for reliability?
I think perhaps the GPU is in that corner and it gets toasty when used heavily and, in turn, the heat gets conducted out from it and a lot ends up on the magsafe connector. The aluminum case is quite warm, but not uncomfortable to the touch, or not nearly as uncomfortable as the connector. The power brick itself remains just warm to the touch. The case fans are sometimes full blast, but the connector will get very hot regardless of fan speed. Battery is fully charged.
From what I've read this is normal operation, but I wonder if Apple will replace the power adapter due to the deterioration brought on by the heat.