We've been through this before - anecdotally. On my own experience (three 2020 MBAs). On the experience of others.
Clearly, as you point out, many customers are happy with them. But, as I've pointed out before, you won't find thousands of posts of 'Macbook Air 2017/2018/2019 hot' because it wasn't a significant enough issue, for a significant enough portion of buyers, to drive discussion.
Again, it is excellent your i5 runs cool. Mine didn't. We could speculate all day as to the reasons that might be, but without having them side by side, it's just speculation. Interestingly, I did return our second i3 to the physical Apple Store yesterday, the one I was desperately trying to get Bootcamp running acceptably on, unsuccessfully. When I came in, the blue-shirt-guy asked 'Was it too hot?'
Again, just an anecdote, but he told me they've been getting more returns than normal with the 2020 Macbook Airs (sample size of one major metro store in Australia, still not exactly scientific). Right out of the MacRumors playbook, he asked me if I'd be interested in a Macbook Pro, as it had just come out and 'nobody is returning these so they should be fine'. I told him my 2019 worked fine in both OSX and Windows 10 and I was just after the better keyboard, so I'll be right.
Your 2020 i5 works fine, many others seem to work fine, but an unknown number don't, that's why so many people are coming here.
I know you're more worried about case temps than CPU temps as you've often said, but high CPU temps more often will (again, probably) lead to lesser internal longevity. I'm not questioning the design of Ice Lake, the turbo boost function, or claiming 'thermal throttling'. I'm just used to OEMs (even Apple) pushing products out on a yearly cycle, because the demands of the market don't allow for multi-year testing.
So, if I had to choose (which I did) whether I'd prefer a laptop whose CPU sits around the 60s or the 70s-80s, I'd choose 60s. Call it paranoia if you want, but I'm spending so much money I want it to last for as long as possible.
@RegularGuy09 - here's the comparison I was talking about. Unless the i5 and i3s I had were faulty, and unless Notebookcheck's review versions were faulty (pretty unlikely I think), these figures for temperature/sound match up with my experience.
Pointing this one out again - if you care about noise at all, the i3 is probably the way to go. You'll notice there the average decibel level for load is 31.6 for the i3 and 45.5 for the i5.
The decibel scale isn't linear, it's logarithmic. An increase of 13.9 dB(A) makes it about four-to-five times as loud in the real world under load. In my usage, 'load' for the i5 where the fans became noticeable and intrustive was a few tabs of a Chromium-based browser, streaming a movie, and editing a PDF.
That's something I'm currently doing on the 2019 silently, and my partner is handling a similar workload next to me on the couch and it's also inaudible (on the 2020 i3). Again, anecdotes, but given we don't have access to a giant sample size, it's the best we've got.
The entry-level version of the new 2020 MacBook Air is in review. Is the Core i3 processor sufficient for your everyday tasks?
www.notebookcheck.net