OK, a little info please.
1. You have done the eSATA hack using a PATA to SATA controller? Which one?
2. How are you building your disk's file structure? Are you using dd to put a disk image onto it? If so, have you tried to boot without resizing the Media partition?
Yes. I used the Syba controller listed in Dynaflash's how-to post on the Handbrake forums. I used all the parts he listed in the post.
I have images of the EFI partition and the Recov. partition on my computer from when I imaged my original drive. Quite a while ago I replaced the 40GB drive for a 250GB drive and am now trying to go larger. I'm using the same method I used back then which worked on the 250GB drive, it just doesn't seem to want to boot past the Apple logo on my eSATA drive. I tried swapping my enclosure to another one but that didn't seem to change anything either. I'm at a loss and I need to get this thing going so I can get the living room back together!
I've tried to boot with the smaller Media partition, I've tried to boot with no media partition, and I've tried resizing it. It seems like everything I try makes for the same result. Looks like the drive is doing something (and the light on both the drive enclosure and bridge blinking makes it seem like data is being transfered) but the Apple logo is as far as I get.
EDIT: I'm using a Western Digital SATA drive, has anybody else tried using one of those? Is there a problem with the drive maybe?