4. If Apple has a huge stock of defective 8600's and there is decent cost difference between those and a new chip, and a majority of the chips fail after year 2, guess what Apple is going to do?
There are three "ifs" in your point. And and assumption that you know what Apple's strategic business decisions would be if all the "ifs" were true. Certainly speculation on your part is fine, but it doesn't make it fact.
There are people who reportedly had their logic boards replaced four times.
Reportedly. Maybe in some cases, it's true. We hear all kinds of things from people who have problems, and I wouldn't be surprised if their unhappiness also lead to some exaggeration in the re-telling of their stories. There are actually people on this forum who have posted multiple messages complaining about Apple's customer service, product quality control, design philosophy, etc. etc. You'd actually be led to believe they had experienced these things themselves, but later find out they are still waiting for their first MBP to arrive via FedEx.
The only thing that truly matters is raw data, and maybe Apple isn't going to share that with us because it's all bad, or maybe the problem isn't as big as the noise on some forums would have us believe it is, and Apple is just going about their business normally. I don't know the answer to this, so speculation is all we've got. That's why I absorb all the feedback from end-users with a grain of salt. I haven't had a problem. If I tell you this, will you feel better and now say I represent the majority experience? Probably not. So, why assume that those who have had a bad experience represent the majority any more than me, or others who haven't even bothered to report our experience to this forum?
What I'd like to see is the data from Apple. What percentage of MBP with 8600GT gpus have actually failed. How much has it cost Apple to fix. Have they lost money on the product as a result of this failure. What about other components in their line. Do any of them fail? (optical drives, hard drives, circuit boards, power bricks, keyboards, power switches, trackpads, batteries, memory chips, lcd screens, etc. etc.) When you look at the whole picture, how is it possible for them to make any money? From what I read on these boards, Apple should be struggling to just keep up. Yet, they seem to be making good money on their laptop line of computers. Why would they have to resort to screwing over their customers just for an extra buck, when the cost to their reputation would take much more serious whacking if they did that?