Hello people,
I recently got a broken fan connector mac mini and I went trough the process of fixing it. I have found a solution which is kind of a hybrid of several things opted here. I am grateful for all the information posted here, so here is my solution as a thank you for the people contributing to this issue and for the ones struggling with this issue right now. I will try to supply with some information to the subject, how I got to it as a little bonus, but everything should be summarised in the 1 picture I photoshopped (all information, no stylisation).
Resoldering the pads wasn’t an option anymore
The pads of the connector were torn off, so soldering straight on the motherboard wasn’t an option anymore, Using the fan with just the USB power supply was too loud in my opinion. So I ended up with a small box with a PWM volume control and the program SMCfancontrol as a heat indicator.
Connecting the Fan with just USB
I have connected the fan with just an USB cable. It made the fan run, but too loud in my opinion. It reminded me of the sound when my girlfriend is using the hairdryer with the door closed. A more elegant solution is using the PWM function of the fan to control the speed, and hence get it to run quiet. For this I needed the pinout of the fan and something that would control the PWM speed. The schematic for the PWM controller (and some explanation) can be found on this website:
Fan pinout
Do not doubt the pinout I have written out there, rather check the orientation of the connector (the direction you look at it, flips the pinout around). I have opened up the broken fan that was on the mac mini, and found the chip that powers the fan (MTD6501). From there I could measure continuity on the board. It doesn’t follow regular PWM pinouts as you would see on a PC motherboard. To confirm you can peel back the sticker on the wire side and locate the + silkscreen next to the wire, this is the 12V wire (where we apply 5V from the USB). Next to the + are Sense, then PWM, then ground.
Building the board
There’s not much to add to what a schematic has to say. Just connect everything together, be sure that the USB cable that goes into the mac’s USB port has only 2 connections (V+ and GND), and the boxes’ cable that goes to the fan has 3 connections (V+, PWM and GND).
Connecting the box
I have used one regular old USB cord, and old USB extension cord as the connectors for the project. I have set it up in such a way that connecting the box can only go in one way and therefore is fool proof. Eventually I’ll make a little base the mac mini will stand on with the pot on the bottom but this solution will do for now.
Tips for electronic novices
Okay, some tips to help you out. If you feel you can’t handle this project, ask a buddy that has some experience in electronics. If you have all the materials, you can build and test this board in a few hours. Use longer cables you shorten later so you have space to manoeuvre, use an USB wall plug to test the setup before you build it into the mac mini.
Try to not see solder as the stuff that makes a connection, but have a solid connection that you ‘seal’ with solder. Clean and tin your soldering iron, try to apply heat to the components/wire before you add the solder to it. It has to do with feel, and you can get a better sense of this feeling by practicing pre-tinning of wires. When soldered correctly your connection is shiny, not dull.
Learn how to use a multimeter. Even if it’s just to check the connections of your soldered board.
Last of all, label your wires or work with consistent wire colors.
Last note
Since you’re digging in the mac mini as it is, consider the option to clean and replace the thermal paste. Don’t spend crazy amounts of money on paste, you’re using a mac mini. I like the paste by Thermal Grizzly since it comes with a spatula (yeah, just spread the paste to be sure you cover the whole thing. Don’t mind the rice corn pro’s; check a video on the topic by Gamers Nexus) and has nice viscosity, not to sticky, not to dry, easy to clean. More ram or an SSD replacement will do thousand fold of what expensive paste will do in terms of computing power. Thank you.