Titanium Hinge madness (lots of picts)

[galgot]

I allow anyone to question my sanity when reading my stubborn and futile attempt at repairing a stupid 18 years old computer hinge.
Having said that, I have a Beautiful Ti 1Ghz that suffered from the infamous hinge problem.
The right one became stiffer and stiffer with time, no matter what I’ll do , oil on the hinge, loosen the hinge screws a bit, it became harder and harder to open the lid. Then one day :



It broke itself and my heart… Anyway that Ti is otherwise in very good shape, so I had to do something. Could have changed the whole display as I have some spares, but it bothered me to be then left with a good working screen inside a lid with a broken hinge. So I thought it was the occasion to see if I could disassemble a Titanium display without destroying the frame, following the tutorial I saved a while ago :
http://galgot.free.fr/transit/macdan-Titanium_PowerBook_display_repair.pdf
The front aluminum frame is basically glued to the screen with strong epoxy. So you have to use some thin clear plastic strips and carefully pass it between the frame and the screen to unstick it, and between the frame and the back display parts.





It’s much better explained in the tutorial linked above. Need good patience, cause the thing is very well glued. Took me an afternoon with some few stops between hard moments , not to throw that display across the room…
And:



Success. Note I took care of protecting the screen display with tape and paper.
Ok then, now to the root of the problem. That is the black metallic fixation that holds the hinge axis. That thing was incredibly stiff.
Just impossible to turn it on the axis. No wonder these weak hinges breaks after some time.
Wanting to try repairing the hinge, it became evident that I wouldn’t be able to repair it as strong as new. And anyway even a new hinge would break with such stiff fixation. So I did a spare fixation, with a 1mm thick aluminum sheet cut and formed around the hinge axis. It’s strong enough, but much more loose than that black metallic fixation.





Now the hinge itself. It broke in 3 parts. I replaced the long L shaped « harm » that goes on the side of the screen with a new one, again cut from 1mm thick aluminum .
I then dug a small groove on top part of the broken hinge to fit that L shaped aluminum part in. Glue these together clearly wouldn’t be strong enough for some pieces having to rotate and hold the display assembly. So I also dug two grooves around that axis hinge piece to place some strong metal wire in and around that hinge and L piece. Like so :





The remaining hinge part that goes above the axis was then glued to the L aluminum shaped piece :




[automerge]1590966938[/automerge]
With strong epoxy glue. Also used to fill all the grooves and damages done on the axis piece.
I left the epoxy to harden 48 hours, then sanded the excess . To get this :





Now the color… Found a paint in spray can that almost matches the « pearl » color of the Ti hinges. It’s called « Vanille » (Vanilla) and it’s satin.
Only thing it doesn’t have that bit of metallic or nacreous effect that the original Titanium light grey has. Anyway, its the closest I Could find.





And in place :





Look Ok , but this is were I goofed… even if it fits well in the lid , I glued it back in place in the lid before checking if there was no problem when reassembling the lid to the computer. Turns out I had to sand here and there for the things to fit…
Anyway, here is the result :









Doesn’t look tooo bad. Could have done better with the fit before gluing the hinge back in place, can see it’s not perfectly aligned.
Also the paint difference is visible. But until I find that nacreous light grey…
But it’s strong enough, holds display assembly quite well, and rotate much better.
… and it was some fun handiwork.

 

[AphoticD]

Well done @galgot! Thank you for sharing.

I have several TiBooks with broken hinges and have paid through the nose to import hinges in good condition in the past to repair. I have tried a few different oils to lubricate, but find WD-40 has been best to free up some of the friction - especially on the earlier models like the Mercury and Gigabit - even though the lubrication helps, those hinges are just really stiff and it's no surprise many of those series had top case damage around the soft outer frame brought on by the forces of opening/closing the lid.

I am thoroughly impressed with your efforts. You've inspired me to do try some repairs on those snapped aluminum parts

 

[galgot]

Well done @galgot! Thank you for sharing.

I have several TiBooks with broken hinges and have paid through the nose to import hinges in good condition in the past to repair. I have tried a few different oils to lubricate, but find WD-40 has been best to free up some of the friction - especially on the earlier models like the Mercury and Gigabit - even though the lubrication helps, those hinges are just really stiff and it's no surprise many of those series had top case damage around the soft outer frame brought on by the forces of opening/closing the lid.

I am thoroughly impressed with your efforts. You've inspired me to do try some repairs on those snapped aluminum parts

Welcome Your Titanium repair thread was quite inspiring too.
Indeed one can find such hinges (note they are not swappable, must be left or right...) on the Bay or elsewere online,
but not cheap, plus the postage fee to send it were I live , and it's not worthy.
Add to that , I must stop buying old Mac related stuff. Few years ago, facing such a problem, I would have bought another Ti, even a wreck, just to grab the hinge... And would have added the remaining parts to the pile.

 

[micahgartman]

Best thread EVAR!!!!+1

 

[philgxxd]

Love that repair approach. Very well executed.