Ya, I am not sure what is going on for sure, it was just a hypothesis.
I have now ran 2 tests that have required medium CPU power, and in those tests the i7 both times has ran cooler.
Now it is totally possible there is something wrong with my wife's i5, maybe it has 3 inches of thermal paste on the CPU. I don't know for sure.
But also for the people saying their i7's run hot, I would have to assume the same for them.
My i7 under low & medium CPU tasks does not get hot, nor have I had the fans kick in.
I don't think I have proven that the i5 is inferior (though my i5 may be inferior).
But that people claiming the i7 gets burning hot (under low/medium usage), is completely not always the case.
In a way I wish my i7 was this hot useable beast, I send it back get the i5 version and have an extra $150 in my pocket. My i7 stays cool to the touch when I am just doing normal usage. And even if i was to do some gaming LoL, it really would not be uncomfortable to have on my lap.
Honestly at this point I am keeping my i7, however , I do want to determine if I need to return my wife's i5 (for another i5).