I practically fell out of my chair laughing at this. A rack-mounted Mac? I love it!!!! lol that's quite the impressive system mod, I suppose logically there's no reason it can't be done, but I'd never thought of it before. I'm so used to data centers being Mac-free

lol
Then again, there was that one super computer built out of apple's short-lived server product... (yeah I don't know a whole ton about Macs or their history)
(I have a few more around in service-that's not a card I leave on the shelf

).
So this was a very interesting story and I appreciate you sharing it, I really love things like that. It's again something really unusual to me, because I would never have thought anyone would build a high-tech scientific instrument to run on a Mac. Even back in the OS 9 days, I would have thought linux or a windows running on an intel CPU would be the go-to option. More open development environment; even windows back in the day could be easily modified/changed around whatever you needed(windows 2000, roughly concurrent with OS 9, was so versatile they were using it to run sensor packages built into airliners, among many other diverse functions).
Anyway I always love stories about people going to herculean efforts to keep ancient machines running for some highly specific and vital function. That's the sort of crazy hardware tinkering that keeps me going!
As for your recommendations on cards, all is very much appreciated. I'm going to go ahead and pull the trigger on a non-Ti card just so I have something better than the stock rage128 for now. I'll be watching the skies for the clearly superior card at some future date.
So just based on what you're saying, it sounds like I could go ahead and start working on the dual-boot conversion now, and the machine won't have any problems accepting the new graphics card somewhere down the line?