I sent my MacBook in to have a dead 60G hard drive replaced, as well as a stained top case (it was from the beginning of the production run).
Instead of dealing with the Apple Store, I called AppleCare and had them send me a box.
Handed to DHL pickup guy: 6pm Thursday
Email received - "Your system has arrived at our repair depot": 8am Friday
Email received - "Repairs done, here's your tracking #": 5pm Friday
Got the machine back via FedEx on Monday afternoon. However, when I opened it up to reinstall my memory upgrade,
I found a bonus! I'd shipped the system to Apple with a single Apple-sourced 512M SODIMM. It came back to me with the 512M SODIMM
*and* a 256M SODIMM.
It was definitely the same machine - chassis serial numbers, etc, all matched.
Too bad I had two 1G SODIMMs here waiting on it, or the extra 256M of memory would have been a nice free upgrade.
It never even occurred to me that the drive should be encripted, which would have been hard to do, since it would not start.
A lot of the time, if you send a machine to Apple where the HD is encrypted and the tech isn't able to log in, they'll just nuke the
drive and reinstall OSX. When I called AppleCare for my MacBook, they asked for the admin user login and password, even though
the problem was a dead hard drive.
They also have this printed (very large, obvious, not small type at all) on the instructions that
come with the "mail this system back for service" box:
1. Hard Disk Data - Back Up Your Data
Apple cannot emphasize the importance of backing up hard disk data before sending a product to Apple for repair.
During the course of the repair, it is possible that software or data on the hard disk may be erased.
* Read the disclaimer in the attached "Important Customer Information: AppleCare Direct Mail-in Repair Service"
form concerning the integrity of hard disk data.
In this case, I can see where a tech really screwed up (nobody wants someone else to have their data), but I don't think
Apple should be liable for anything other than an apology and paying/providing for you to either get your original
hard drive back or an 80G drive replacement, and re-replacement of your top case/keyboard/trackpad with a new one.
When I got my MB back I knew the top case was new because it still had the protective plastic "peel-off" cover on the
wrist rest area.