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I hate to sound like a broken record MacCubed, but how on earth do you overhaul a dual pump system? I don't have any vacuum gear to make it air tight? I wonder if my CPU A is beyond the point of repair...did you look at the shot I posted after removing the original thermal grease?

OK, heres a really dumb question in case I botched the grease job since the problems started after that....what's the best method to apply thermal paste to these. It's not at all like a traditional processor so perhaps I screwed something up. If I crack it back open tonight, should I take an earlier posters recommendation and remove that black shield surrounding the processor?

The best way I've found for this G5, and in rebuilding mine I've taken off the processors a good 10 times... Put a small rice grain sized amount in the middle and either use a rubber glove or stretch plastic wrap over the tip of your finger and spread it around evenly. This prevents it from gooshing over the sides but still gets great contact. It'll still have some thickness and spread out nicely. Any other way you're guessing how much will cover the whole die. From the photo you have. doing it that way would get quite a bit on. A lot just acts as an insulator.

There are only 8 (if i remember right) capacitors on 2 sides (4 on either side of the die). Nothing too complex under that plastic shield and it's a fine distance away. Get some non-conductive paste (I use MX-4) and apply that and my vote is to still ditch the shield. Or, at least remove it and clean around the die really well and replace it.

I hope your rebuild goes better than my Dual pump attempt. Do post pics. The tubing runs are so short it's hard to get any extra tubing or splitters in there for any sort of fillport/t-line reservoir to bleed it.

This is a superior design, one pump for each processor and with separate chambers will get you better temps.

One method you can try if all else fails, get rid of those 'nubs' you were talking about and tap the hole with a G1/4 or M20 thread (common PC cooling threads) and buy a cheap threaded stop. This will allow you to fill it and bleed air for each chamber. Pretty much just like a PC reservoir where you'd attach threaded fittings

Best of luck.
 
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Thanks JRDN...I took your advice and removed the plastic shields last night...you wouldn't believe how much paste got under there. I will take all of that under advisement when I get to the rebuild process.
 
New coolant is installed and epoxy is curing on the two access points I created on the radiator.

Crossing my fingers. Should be able to test her out sometime tomorrow evening...I'm very nervous!
 
New coolant is installed and epoxy is curing on the two access points I created on the radiator.

Crossing my fingers. Should be able to test her out sometime tomorrow evening...I'm very nervous!
I would be too! Glad you decided to refurb the LCS, I really should do that with my Quad, but being a DVT unit, I want to keep it as original as possible
 
I would be too! Glad you decided to refurb the LCS, I really should do that with my Quad, but being a DVT unit, I want to keep it as original as possible

I'm getting more and more nervous, the holes I filled the coolant with on the radiator keep opening back up about 10 minutes or so after applying the JB. I didn't have this problem last night on the aluminum lines. I've mixed more up twice to fill them and they continue to return. Not sure how confident I am on this repair anymore...
 
Well, the epoxy cured and there are no leaks. Swapped the position of CPU cards. However, I have sad news to report. My coolant flush technique was a failure. Temps have not improved at all. It's clear now the pump on CPU A is failing.

I'm going to scrap this and maybe wait to get my hands on a 2.3GHz late 2005 air cooled processor and downgrade.
 

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Well, the epoxy cured and there are no leaks. Swapped the position of CPU cards. However, I have sad news to report. My coolant flush technique was a failure. Temps have not improved at all. It's clear now the pump on CPU A is failing.

I'm going to scrap this and maybe wait to get my hands on a 2.3GHz late 2005 air cooled processor and downgrade.

Whole new can of worms, but you could open up the fan and try and de-gunk it.
 
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Can a single pump unit be used to replace a dual pump? Might consider just replacing the entire unit as I've heard the single pump version is much better.
 
Yea, it won't matter, there is one on eBay for $129

I got a nice deal, under 100. I'm just confused because the service manual seems to indicate different screw positions for the single and dual pump versions. You're sure this will fit my logic board without issue?
 
I got a nice deal, under 100. I'm just confused because the service manual seems to indicate different screw positions for the single and dual pump versions. You're sure this will fit my logic board without issue?
From what I have read, It should work
 
I look forward to testing! Let's hope the unit ships safely and is still in good working order.

Boy, this project has been one pain after another. The seller just reached out to me and told me after I purchased the unit he went to pull it out of storage and saw some kind of hard water type deposits around some connections that weren't present when he pulled the unit for sale. Without seeing any pictures I'm really not sure I want to risk yet another defective unit since he offered full money back. It appears I've hit yet another dead end.
 
Boy, this project has been one pain after another. The seller just reached out to me and told me after I purchased the unit he went to pull it out of storage and saw some kind of hard water type deposits around some connections that weren't present when he pulled the unit for sale. Without seeing any pictures I'm really not sure I want to risk yet another defective unit since he offered full money back. It appears I've hit yet another dead end.
Wow, really sorry to hear that.... You can still pick up a dual pump for the same price, hopefully it wont have the same problem as yours
 
Boy, this project has been one pain after another. The seller just reached out to me and told me after I purchased the unit he went to pull it out of storage and saw some kind of hard water type deposits around some connections that weren't present when he pulled the unit for sale. Without seeing any pictures I'm really not sure I want to risk yet another defective unit since he offered full money back. It appears I've hit yet another dead end.
Try and clean out the pump.
 
Try and clean out the pump.

A bit above my skill level at this point. I was able to pick up a single pump unit on eBay for about 50 bucks. I'm crossing my fingers that I'll get some time out of that before having to do an entire rebuild like that.
 
A bit above my skill level at this point. I was able to pick up a single pump unit on eBay for about 50 bucks. I'm crossing my fingers that I'll get some time out of that before having to do an entire rebuild like that.
Nice!
 
I can't believe how stupid I am. I accidentally ordered an older 2.5 DP unit not thinking straight at all. The picture didn't really show it all that well and I guess I just jumped the gun too fast in excitement. Within the first second of tearing into the box my heart sank. What an idiot I am. Funny, the posting advertised a unit in 100% full working condition but this old unit has indications of leaking at the processor (corrosion and build up visible). I'm hopeful the seller makes good with the photos I provided and sends me a full return as the unit is obviously defective and not in full working order as indicated. I think the moral of the story is, don't trust eBay on these units, even if they claim the unit is 'fully working'.

Soooooo....I tore into my quad LCS hard core tonight and did a complete flush once again and replaced the tubing on the A pump. The pump itself had a good flow during flushing and I spent some more time going reverse direction on the CPU runs. Since I couldn't find any corrugated type tube at the auto store, I decided not to tear into that part of the unit. If you recall, CPU B after my last flush was reading around 30C, I'm thinking of leaving that pump alone for now. If all works out, what is the ideal temperature these units should be at?
 

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I can't believe how stupid I am. I accidentally ordered an older 2.5 DP unit not thinking straight at all. The picture didn't really show it all that well and I guess I just jumped the gun too fast in excitement. Within the first second of tearing into the box my heart sank. What an idiot I am. Funny, the posting advertised a unit in 100% full working condition but this old unit has indications of leaking at the processor (corrosion and build up visible). I'm hopeful the seller makes good with the photos I provided and sends me a full return as the unit is obviously defective and not in full working order as indicated. I think the moral of the story is, don't trust eBay on these units, even if they claim the unit is 'fully working'.

Soooooo....I tore into my quad LCS hard core tonight and did a complete flush once again and replaced the tubing on the A pump. The pump itself had a good flow during flushing and I spent some more time going reverse direction on the CPU runs. Since I couldn't find any corrugated type tube at the auto store, I decided not to tear into that part of the unit. If you recall, CPU B after my last flush was reading around 30C, I'm thinking of leaving that pump alone for now. If all works out, what is the ideal temperature these units should be at?
 
Ugh I was gonna say that, because as you said earlier that the unit was 50$, which is way low for a Quad LCS... The LCS for the DP 2.5 was the one that leaked the most.
 
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Ugh I was gonna say that, because as you said earlier that the unit was 50$, which is way low for a Quad LCS... The LCS for the DP 2.5 was the one that leaked the most.

Yep! Total brain dead moment. Still urkes me that this company clearly sold a defective unit though advertising that it was 100% guaranteed to work and was leak free. Like I said, I'm hopeful that the seller sees the photo I sent and completes the return. If not, I guess I have an extra pump laying around.

EDIT: Great news, the seller agreed to a full refund, and told me to keep the item, though, it's of no use to me other than spare pump parts.
 
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