And the moment of truth...

11. Well whaddya know? The original heatsink is too wide! You would think this was something I would check before putting hours into modifying things... So the only obstruction is this toroidal inductor... The options are to either modify the CPU card or the heatsink. Let's take the donut off and see what we can do with it.

12. After a _long_ time desoldering this heavy copper wire, I finally have it free and ready to rewind to suit a new orientation.

13. Another hour passes me by and I have rewound the coil and soldered it back together again.

14. In order to accommodate the heatsink, I've had to create an almost 90° gap in the coil where the heatsink will reside. (There was a change of cameras here as the ankle biters arrived home from school to commandeer my iPhone).

15. Well that looks tidy enough...

16. All back together again... Ready for it's first run.
By this stage, I also modified the PLL multipliers to jump from 5.5x to 8x (133Mhz x 5.5 in the DA equals 733Mhz, which now on a 100Mhz bus at 8x equals 800Mhz). An interesting side note is that the 733Mhz 7450 DA card used the same PLL configuration as the 733Mhz 7450 in the Quicksilver - see
http://power-mac-g4.com/g4quicksilverclockup.html ). I was a little suspicious at this point that it may actually be a QS card, except for the fact that it didn't require extra power.

17. It boots! And it feels fast. The L3 cache certainly makes a big difference here.
Ok, so I was happy with how it all went. The CPU is stable at 800Mhz and the ODD appears to be still working fine.
I started to pack everything up when I noticed just how damn HOT the heatsink was getting. It felt hot enough to fry an egg! Unfortunately I have no software option to monitor temps on this CPU, but it runs WAY hotter than the 7410 @ 600Mhz..
I ran the 800Mhz 7450 through the paces in Geekbench and the result was okay, not as much of a jump as I had hoped for (I was hoping it would make the 500 point mark).
The Processor prefs "Allow Nap" option (CHUD Tools) refused to work, so I figure it is running at full voltage constantly, which would explain the heat.
Concerned about the heat and looking for a comparison, I installed the 600Mhz DA 7410 into Sawtooth Beta (replacing the 400Mhz 7400), fired that one up and let it run through Geekbench. After a solid run through, I opened the side door and put my hand on the heatsink.. The 7410 produced NO heat, not even a little bit, it was still running cool to the touch.
With this gauge, I pulled out the 800Mhz 7450 and put the soldering iron to work on the PLL multipliers again. First, I dropped down to 750Mhz and ran through again. The heat was still blistering.. So I repeated the steps and dropped down to 700Mhz. Although, MUCH hotter than the 7410 at 600Mhz, I can live with the temps of the 7450 @ 700Mhz. It seems ok for now.
Running through Geekbench to compare the 600Mhz 7410 (1M L2) and the 700Mhz 7450 (256k L2 + 1M L3), they are pretty much on par, with the 7410 coming through with faster memory results and the 7450 producing a lot more heat.
I've ordered in some 12v cooling fans in various shapes and sizes (40mm and 60mm). I'll have a think about how to cool this machine with the fans, but if I can't I'll have to drop down to 650 or 600Mhz just to keep it running cool like it's older sibling processor.
(... more Geekbench results to follow)