In my opinion it's a design flaw if all units are effected and that's not the case here. It simply could be a problem with assembly or some faulty materials. Time will tell i guess.
sigh... but you do not know that all of the phones aren't the same. Everyone isn't in the same exact place when it happens.
Is it really easier to believe that out of 600,000 phones, all mass produced, that half or even 2/3s of them had some manufacturing variance that causes this? Do you think this is Foxconns first time making something?
Apply some simple logic and it seems that this is a problem for all of the phones. The only way it isn't is if they found some crazy problem during manufacturing and changed something. Give it time though - I'll bet that everyone without a case will eventually experience this.