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Tiger:
Click and drag to open any file

Leopard / spotlight:
Click on Spotlight icon
Type in name of file you want
Select 'show all'
Scroll down to find appropriate file
Double click on file
Go back to finder
Close folder
Go back to application you're using

And that's assuming that you can remember the name of the file you want. With thousands of files, that's not always easy.

Fair enough. I mostly agree with you. Especially if you don't know the filename. But you seem to be using more tedious steps than necessary in your step-by-step example:

ie:
1.click on spotlight icon can be replaced by 'command-space'
2.Type in name of file you want can be replaced by 'begin to type in name of file', since spotlight searches as you type
3.Select 'show all' - I've rarely had to do this- maybe a handful of times since Spotlight was introduced. The file I'm looking for tends to appear in the drop-down list under Spotlight.
4.Go back to Finder can be replaced by 'command-tab' to finder or why even bother closing the finder window (OCD? ;) )
5.Go back to application you're using- command-tab again
If you find the item you're looking for in the drop-down Spotlight list, you don't need to do steps 3, 4, or 5. You would just click on the file name in the drop-down list.

Don't forget- I do agree with you that Stacks seem to reduce efficiency. Devolution?
 
New link back up at http://t.ecksdee.org/post/19001860

Personally, I love this! It's a fix, quite clever but still a band aid, but it's a start. Apple REALLY need to take a look at this - the idea of a transparent "tray" icon which sits over the top, while the content icons change as they normally do, is terrific. Here's my dock:

Stack.jpg


Problem solved for now!

Well, as of 10.5.1, this is now broken.

Despite the modification dates of the overlay icons being Friday, 12 November 2010, 03:00, it is superceded by any newly-created item you move in to the stack.

Which means if you have your download stack stacked, then as soon as you download a file, it pops to the forefront. I just grabbed the iMac firmware update:

Picture3-1.png


In fact, Stacks is no longer sorting by modification date, because the item at the front - the disk image I just downloaded - is actually not the most recent item in terms of modification date:

Picture4-1.png


Stacks is sorting by the most recent item placed in that folder.

Any idea what is going on, and how to get those overlay folders set permanently at the front?
 
Well, as of 10.5.1, this is now broken.

In fact, Stacks is no longer sorting by modification date, because the item at the front - the disk image I just downloaded - is actually not the most recent item in terms of modification date:

Picture4-1.png


Stacks is sorting by the most recent item placed in that folder.

Any idea what is going on, and how to get those overlay folders set permanently at the front?

Have you tried right-clicking on the stack and selecting "Sort By Date Modified"?
 
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