This just sucks. I've never heard of anything this systemic in graphics before... or in the computer world... or even in any area of anything.
It's not unheard of. It's just hidden from the consumer in many cases.
There are two hard drive vendors who supply most of the drives used in high end RAID arrays. One of the two (to remain nameless) had a massive problem with their drives that necessitated special workaround and in some cases mass replacement of drives by their customers (who are the manufacturers of these arrays).
Cars have recalls for poorly designed or poorly manufactured equipment all the time.
The McDonnell Douglas DC-10 had a horrible design issue that forced the major airlines to workaround certain maintenance processes. These shortcuts caused stress fractures allowed an entire engine to FALL OFF a jet, resulting in the largest airline crash in US history. This effectively killed off the DC-10 as a commercial passenger aircraft, and it was relegated to cargo and military uses for the rest of it's life.
So I have to disagree that design and/or sub-components have never had a really big insidious effect on a product. Happens all the time, and it sucks.