I'm still compiling data on this project.
Well thanks for sharing your information and posting this thread. Apple likes to claim they are all about making the best possible product and caring about quality over cost. Some will claim this is just marketing speak, just like the label "pro" on a laptop is not defined and can mean anything. Well, that's partially true, but that quite misses the point and there is something disingenuous and perhaps even illegal in false advertising.
But anyway, that's besides my point. I just wanted to echo that, as you mentioned, the increased costs to optimize these systems further would be rather small/insignificant. I'd like Apple to live up to their standards claiming to care about even the finest little details in the manufacturing process. I for one would be willing to pay an extra 20$ on my 2000$+ laptops if it means it runner (demonstrably) more efficiently.
Also, hasn't anyone noticed your new laptops always run rather cool and quick when you first get them (relatively speaking), but a few years down the road when all the software is more demanding, that's when you start encountering the heat/throttling issues? H265 will be even more demanding, and will become ubiquitous. A lot of laptops will struggle with it just as they do with flash. If the OP's suggestions can help them run a little smoother, for a little longer, well then the extra care in production is worth the effort.
When my warranty is out on my RMBP, I might try this myself, but that will be a while.
Oh, one more thing. When Ive told us about asymmetrical fan blades or the use of sapphire glass, we all said terrific, even though those might have slightly increased costs. We said, wow, what attention to detail. Now ask yourself, if Ive announced that he has increased the quality of the finish on the heatsinks, resulting in lower temperatures, would you praise him or respond to him him as you did the OP? My guess is its the manner the OP expressed himself rather than the message you have an issue with.